INJECTION MOLDING

Scalable manufacturing solutions, tailored to needs

FLEXIBLE & RESPONSIVE

IRP provides low and high volume, fast turnaround production of injection molded plastic parts. We ensure zero defect manufacturing through process-controlled methodologies. We sustain continuous operations by using microprocessor based, high-end CNC closed loop machines with capabilities from 20 tons to 200 tons.

Our molding expertise covers:

  • Precision Plastic Components
  • Complex Profiles
  • Contoured Shapes & Fits
  • Precision Mechanisms
  • High Quality Cosmetic Finishes
  • Thin Wall Molding
  • Auto Unscrewing Mechanisms
  • Hot Runner Molds

Medical Molding

Medical molding

Cleanroom molding and assembly, complete medical manufacturing

IRP provides complete turnkey product manufacturing services for the healthcare industry. Our core competencies in silicone and thermoplastic molding, combined with our supply chain security, procurement skills and strategic alliances provide the best time-to-market at reduced cost.

Injection molding of medical parts are done in a certified Class 8 clean room IQ/OQ/PQ process validations are followed to ensure control over the process and the required quality requirements are met.

Medical Industry Experience

  • Endoscopy products – multiple
  • Blood Bag products
  • Wound management system
  • Patient monitoring systems
  • Medical Devices
  • Cardio Vascular

Pharmaceutical Molding

Pharmaceutical molding

IRP undertakes Contract Development and Manufacturing (CDM) for industry-leading, multinational healthcare companies, global Original Equipment Manufacturers (OEMs), and emerging technology companies. As a world leader in the manufacturer of made-to-spec and precision micro-components, and sub-assemblies for the medical device industry, the company currently is engaged in the manufacture of a wide range of inhalation devices for leading pharmaceutical companies.

Regulatory Compliance

  • Regulatory
  • IQ/OQ/PQ
  • Stability
  • Performance

Aerospace

Aerospace molding

Design flexibility, complex geometry and fine features

IRP provides complete solutions to commercial aviation and space sectors for thermoplastic, thermosetting, silicone and elastomer parts. Our comprehensive facility and in-house molding capabilities offer a single window for the aviation industry.

Aviation and Space Industry Experience

  • Connectors
  • Lighting Systems
  • Engine
  • Landing Gear
  • Hydraulic & Fuel System
  • Seals & Gaskets
  • Assemblies

Blow Molding

Blow molding

High volume for medical and pharmaceutical applications

We manufacture containers as small as 25 mL, and have considerable experience in the manufacture of ultra-clean bottles, wide mouth jars, round or square shaped bottles, oval, asymmetric or tailor-made containers. ISBM systems have flexibility over a wide range of filling volumes (100 mL – 2400 mL) and shapes, high production rate, high efficiency, "flashless", lower energy consumption, simple operation, quick change over and easy maintenance.

Materials used

  • Tritan
  • Polycarbonate (PC)
  • Polypropylene (PP)
  • Polyethylene (PE)
  • Polyethylene Terephthalate (PET)
  • Polyethersulfone (PESU)
  • Polyphenylsulfone (PPSU)

Dimension of products that can be handled

  • Neck diameter – up to 80 mm
  • Bottle height – up to 335 mm
  • Capacity – up to 2500ML